BTU/LsW

The Department of Lightweight Design with Structured Materials at BTU Cottbus - Senftenberg is responsible for the following core tasks within the joint project:

  • Construction, design and processing of hybrid multilayer composites
  • Development of structured moulds for the production of shear panel shells
  • Development of FE replacement models for FRP/metal mixed joints
  • Investigations into the damage-tolerant cutting of hybrid multi-layer composites
  • Creation of recycling strategies

BTU/LFT

The Chair of Joining and Welding Technology at BTU Cottbus - Senftenberg is responsible for the following core tasks within the joint project:

  • Development of simulation models for additive manufacturing as well as replacement models for joined and additively manufactured nodes
  • Development of test concepts for generatively manufactured as well as all other demonstrator stages, i.e. test specimens with an increasing degree of complexity
  • Testing of components under static, oscillating and dynamic, crash-like loads as well as climatic or corrosive stress conditions
  • Development of suitable mechanical joining concepts for additively manufactured components

PLE

Photon Laser Engineering GmbH is responsible for the following core tasks within the joint project:

  • Further development of laser beam joining of frame-planking connections in lightweight constructions and mixed construction concepts
  • Development of a design and manufacturing concept for the large-scale production of modularised lightweight e-containers
  • Development and adaptation of the manufacturing and quality assurance concepts
  • Creation of an overall demonstrator

TGM

TGM Lightweight Solutions GmbH is responsible for the following core tasks within the joint project:

  • Structural-mechanical analysis and weight optimisation of the modular mechanical shear panel support system for lightweight equipment containers
  • Development of the design concept for the overall system
  • Development of the manufacturing concept for the push field application
  • Creation of a software tool for efficient weight-saving potential assessment

KSC

Kraftwerks-Service Cottbus Anlagenbau GmbH is responsible for the following core tasks within the joint project:

  • Development of generatively manufactured connection nodes for integration into shear field systems
  • Development of lightweight adhesive joints for the support structure/node interface Economic analysis of the node variants
  • Validation of the metallic and plastic-based node solutions on the technology demonstrator